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Biofilms and Bioremediation Challenges in the Pharmaceutical Industry
Biofilms are resilient microbial communities protected by an EPS matrix that resists disinfectants and anchors contamination to pharmaceutical equipment. Their altered biology, mixed-species synergy, and Gram-specific defenses make standard CIP/SIP ineffective and increase regulatory risk. Improper disinfection can worsen biofilms, making expert-led, validated, and targeted bioremediation essential.

Darrell S. Ross, PhD
Jan 157 min read


Technical Analysis of QQ-P-35 and ASTM A-967 Passivation Standards for 300 Series Stainless Steels:History, Shortcomings, Ambiguities, and Recommendations for Improved Corrosion Resistance
QQ-P-35 and ASTM A-967 remain widely used passivation standards for 300 series stainless steels, but both contain significant technical gaps. They lack precise guidance on citric acid concentration, pH, temperature, inclusion removal, and process validation, leading to inconsistent corrosion resistance. Modern metallurgy, advanced chemistries, and quantitative monitoring methods reveal the need for updated, science-based passivation standards.

Darrell S. Ross, PhD
Nov 25, 20255 min read


USP - United States Pharmacopeia
The United States Pharmacopeia (USP) sets science-based standards to ensure the quality, purity, and potency of drugs and dietary supplements. Through monographs, general chapters, and verification programs, USP helps manufacturers and regulators protect public health and ensure safe, effective products.

Darrell S. Ross, PhD
Aug 31, 20233 min read


Pharmaceutical Cell Capture and Cell Harvest
Cell capture and cell harvest are critical steps in biopharmaceutical production. Cell capture immobilizes living cells to improve process control and productivity, while cell harvest releases and recovers therapeutic proteins. Using physical, chemical, or enzymatic methods, these processes directly impact protein yield, quality, and manufacturing efficiency.

Darrell S. Ross, PhD
Aug 17, 20234 min read


Upstream and Downstream Pharmaceutical Manufacturing
Upstream and downstream manufacturing are key stages in pharmaceutical production. Upstream focuses on producing the active pharmaceutical ingredient through synthesis or fermentation, while downstream involves purification, formulation, and packaging. Each stage uses different equipment, carries distinct risks, and impacts cost, efficiency, and sustainability, yet both are essential to product quality and compliance.

Darrell S. Ross, PhD
Aug 3, 20234 min read


Pathogens
Pathogens are microscopic organisms—such as bacteria, viruses, fungi, and parasites—that cause disease in humans, animals, and plants. They spread through contact, air, ingestion, or vectors and pose serious public health risks. The pharmaceutical industry combats pathogens by identifying them and developing drugs through a rigorous process that includes discovery, pre-clinical testing, and multi-phase clinical trials to ensure safety and effectiveness.

Darrell S. Ross, PhD
Jul 27, 20233 min read


Parenteral Drug Products
Parenteral drug products are sterile medications administered by injection or infusion—such as IV, IM, or SC routes—when rapid or non-oral delivery is required. Used for antibiotics, vaccines, biologics, and emergency care, they demand rigorous manufacturing controls and regulatory oversight to ensure safety, sterility, and effectiveness, making them essential to modern healthcare.

Darrell S. Ross, PhD
Jul 19, 20233 min read


Bioburden
Bioburden in pharmaceutical manufacturing refers to microorganisms present on raw materials, equipment, and facility surfaces. If not properly controlled, bioburden can contaminate products and pose serious patient safety risks. Manufacturers manage this through cGMP compliance, validated cleaning and disinfection, environmental monitoring, microbial testing, and personnel training to ensure product safety, quality, and regulatory compliance.

Darrell S. Ross, PhD
Jul 6, 20233 min read


cGMP – current Good Manufacturing Practices
cGMP (current Good Manufacturing Practices) are FDA-mandated regulations that govern how pharmaceutical products are manufactured, tested, stored, and distributed. They ensure products are safe, pure, effective, and consistently produced by requiring validated processes, quality systems, documentation, environmental controls, equipment maintenance, and trained personnel, while reducing risks of contamination, defects, and regulatory noncompliance.

Darrell S. Ross, PhD
Jun 26, 20234 min read


Pharmaceutical Aseptic Manufacturing
Pharmaceutical aseptic manufacturing ensures sterile drug products by preventing microbial contamination during formulation, filling, and packaging. It relies on controlled facilities, specialized equipment, trained personnel, and strict regulatory compliance. Effective aseptic practices protect patient safety, prevent recalls, reduce drug shortages, and ensure consistent product quality across the pharmaceutical supply chain.

Darrell S. Ross, PhD
Jun 20, 20234 min read


API – Active Pharmaceutical Ingredient
An Active Pharmaceutical Ingredient (API) is the biologically active component of a drug that delivers its therapeutic effect. APIs may be synthetic, biologic, or plant-derived and are manufactured under strict cGMP controls. Rigorous testing, classification, and regulatory oversight ensure API quality, safety, efficacy, and consistency throughout drug development and approval.

Darrell S. Ross, PhD
Jun 9, 20233 min read
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